Thesis-2014-Bai.pdf (5.25 MB)
Development of a polyamide12/Carbon nanotube nanocomposite for laser sintering
thesis
posted on 2014-01-07, 13:36 authored by Jiaming BaiThis thesis presents a comprehensive study on the preparation, processing and
characterisation of a polymer nanocomposite for laser sintering. Well-dispersed
nanocomposite powder with near-spherical morphology and suitable particle
size for processing by laser sintering was successfully produced by a novel
method of coating individual polyamide 12 (PA12) powder particles with carbon
nanotubes (CNTs). Mechanical specimens produced by laser sintering the
PA12-CNT powder showed good definition and no distortion. Compared to the
laser sintered PA12 parts, PA12-CNT nanocomposite parts showed enhanced
flexural, impact and tensile properties without sacrificing elongation at break.
This enhancement may be attributed to the well-dispersed CNTs in the PA12
matrix and corresponding denser laser sintered parts. By adding the CNTs into
the PA12 powder, the thermal conductivity was increased. This could increase
the fusion of the powder and flow of melted PA12, resulting in denser and
stronger parts. Parallel oscillatory rheology tests were completed in
co-operation with Toyota Technological Institute (TTI), Japan. Results
demonstrated that CNTs have a significant effect on the melt rheological
properties of the PA12-CNT nanocomposites, as the storage modulus G’, loss
modulus G’’ and viscosity [eta] of the PA12-CNT nanocomposites increased
compared to neat PA12. To evaluate the dispersion of CNTs in the laser sintered
PA12-CNT nanocomposite parts, three dimensional transmission electron
microscopy (3D-TEM) was carried out at National Institute for Materials Science
(NIMS), Japan. Results revealed that the CNTs were dispersed well in the laser
sintered PA12-CNT parts without agglomerates, which is very important for the
mechanical enhancement by nanofillers. The method used in this work
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appears to be a cost-efficient and effective way to produce polymer
nanocomposite powders for laser sintering, while maintaining the optimum
powder morphology for the laser sintering process and enhancing the
mechanical properties of the laser sintered parts.
History
School
- Mechanical, Electrical and Manufacturing Engineering
Publisher
© Jiaming BaiPublication date
2014Notes
A Doctoral Thesis. Submitted in partial fulfilment of the requirements for the award of Doctor of Philosophy of Loughborough University.Language
- en