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Title: Numerical investigation on fluid flow of gear lubrication
Authors: Li, Li
Versteeg, Hendrik K.
Hargrave, Graham K.
Potter, Theo
Halse, Chris
Issue Date: 2009
Publisher: © SAE International
Citation: LI, L. ... et al, 2009. Numerical investigation on fluid flow of gear lubrication. SAE International Journal of Fuels and Lubricants, 1 (1), pp.1056-1062.
Series/Report no.: SAE paper; 2008-01-1650
Abstract: Several details of the mechanism of gear lubrication are still in doubt in spite of many decades of study of this subject. The focus of our work is the investigation of the mechanism by which oil temperature variations affect gear idle rattle, which requires an understanding of the distributions of lubricant and heat within a gearbox. This paper presents the findings of a study of lubricant flow in a simple model gearbox by means of CFD (Computational Fluid Dynamics) and its validation by a series of tests on a spur gear rig. The commercial CFD code Fluent is used to simulate the splash flow of lubricant, using the techniques of dynamic meshing and VOF (Volume of Fluid). Our model takes into account the effects on the distribution of gear lubricant of lubricant level and physical properties as well as rotational speed. The results demonstrate that the flow patterns are strongly influenced by all these variables. The predictions are validated by high-speed flow visualisations using high-resolution imaging in conjunction with a pulsed Cu-vapour laser light source and powerful white light source. The simulated fluid flows are in good qualitative agreement with the experimental visualisation.
Description: Copyright © 2008 SAE International. This paper is posted on this site with permission from SAE International and is for viewing only. It may not be stored on any additional repositories or retrieval systems. Further use or distribution is not permitted without permission from SAE.
Version: Accepted for publication
DOI: 10.4271/2008-01-1650
URI: https://dspace.lboro.ac.uk/2134/13372
Publisher Link: http://dx.doi.org/10.4271/2008-01-1650
ISSN: 1946-3952
Appears in Collections:Published Articles (Mechanical, Electrical and Manufacturing Engineering)

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